unit SigmaChartUnit; {$mode objfpc}{$H+} interface uses Classes, SysUtils, FileUtil, LResources, Forms, Controls, Graphics, Dialogs, StdCtrls, MainUnit, Globals, DataProcs, OutPutUnit, Buttons, FunctionsLib, BlankFrmUnit, contexthelpunit; type { TSigmaChartFrm } TSigmaChartFrm = class(TForm) HelpBtn: TButton; ResetBtn: TButton; CancelBtn: TButton; ComputeBtn: TButton; ReturnBtn: TButton; MeasEdit: TEdit; GroupEdit: TEdit; Label1: TLabel; Label2: TLabel; Label3: TLabel; VarList: TListBox; procedure ComputeBtnClick(Sender: TObject); procedure FormShow(Sender: TObject); procedure HelpBtnClick(Sender: TObject); procedure ResetBtnClick(Sender: TObject); procedure VarListClick(Sender: TObject); private { private declarations } procedure PlotMeans(VAR means : DblDyneVec; NoGrps : integer; UCL, LCL, GrandMean : double; TargetSpec, LowerSpec, UpperSpec : double; Sender: TObject); public { public declarations } end; var SigmaChartFrm: TSigmaChartFrm; implementation { TSigmaChartFrm } procedure TSigmaChartFrm.ResetBtnClick(Sender: TObject); VAR i : integer; begin VarList.Clear; GroupEdit.Text := ''; MeasEdit.Text := ''; for i := 1 to NoVariables do VarList.Items.Add(OS3MainFrm.DataGrid.Cells[i,0]); end; procedure TSigmaChartFrm.VarListClick(Sender: TObject); VAR index : integer; begin index := VarList.ItemIndex; if GroupEdit.Text = '' then GroupEdit.Text := VarList.Items.Strings[index] else MeasEdit.Text := VarList.Items.Strings[index]; end; procedure TSigmaChartFrm.FormShow(Sender: TObject); begin ResetBtnClick(self); end; procedure TSigmaChartFrm.HelpBtnClick(Sender: TObject); begin ContextHelpForm.HelpMessage((Sender as TButton).tag); end; procedure TSigmaChartFrm.ComputeBtnClick(Sender: TObject); label cleanup; var i, j, GrpVar, MeasVar, mingrp, maxgrp, G, range, grpsize : integer; oldgrpsize : integer; X, UCL, LCL, Sigma, UpperSpec, LowerSpec, TargetSpec : double; xmin, xmax, GrandMean, GrandSD, semean, D3Value, D4Value : double; GrandSigma, C4, gamma, B : double; means, stddev, sigmas : DblDyneVec; count : IntDyneVec; cellstring, outline : string; sizeerror : boolean; const D3 : array[1..24] of double = (0,0,0,0,0,0.076,0.136,0.184,0.223,0.256,0.283,0.307,0.328, 0.347,0.363,0.378,0.391,0.403,0.415,0.425,0.434,0.443, 0.451,0.459); const D4 : array[1..24] of double = (3.267,2.574,2.282,2.114,2.004,1.924,1.864,1.816,1.777, 1.744,1.717,1.693,1.672,1.653,1.637,1.622,1.608,1.597, 1.585,1.575,1.566,1.557,1.548,1.541); begin GrpVar := 1; MeasVar := 2; Sigma := 3.0; UpperSpec := 0.0; LowerSpec := 0.0; TargetSpec := 0.0; grpsize := 0; oldgrpsize := 0; for i := 1 to NoVariables do begin cellstring := OS3MainFrm.DataGrid.Cells[i,0]; if cellstring = GroupEdit.Text then GrpVar := i; if cellstring = MeasEdit.Text then MeasVar := i; end; mingrp := 10000; maxgrp := -10000; for i := 1 to NoCases do begin G := round(StrToFloat(Trim(OS3MainFrm.DataGrid.Cells[GrpVar,i]))); if G < mingrp then mingrp := G; if G > maxgrp then maxgrp := G; end; range := maxgrp - mingrp + 1; SetLength(means,range); SetLength(count,range); SetLength(stddev,range); for i := 0 to range-1 do begin count[i] := 0; means[i] := 0.0; stddev[i] := 0.0; end; semean := 0.0; GrandMean := 0.0; GrandSigma := 0.0; sizeerror := false; // calculate group ranges, grand mean, group sd's, semeans for j := 1 to range do // groups begin xmin := 10000.0; xmax := -10000.0; for i := 1 to NoCases do begin G := round(StrToFloat(Trim(OS3MainFrm.DataGrid.Cells[GrpVar,i]))); G := G - mingrp + 1; if G = j then begin X := StrToFloat(Trim(OS3MainFrm.DataGrid.Cells[MeasVar,i])); if X > xmax then xmax := X; if X < xmin then xmin := X; means[G-1] := means[G-1] + X; count[G-1] := count[G-1] + 1; stddev[G-1] := stddev[G-1] + (X * X); semean := semean + (X * X); GrandMean := GrandMean + X; end; end; // next case stddev[j-1] := stddev[j-1] - (means[j-1] * means[j-1] / count[j-1]); stddev[j-1] := stddev[j-1] / (count[j-1] - 1); stddev[j-1] := sqrt(stddev[j-1]); means[j-1] := means[j-1] / count[j-1]; GrandSigma := GrandSigma + stddev[j-1]; grpsize := count[j-1]; if j = 1 then oldgrpsize := grpsize; if oldgrpsize <> grpsize then sizeerror := true; end; if (grpsize < 2) or (grpsize > 25) or (sizeerror) then begin ShowMessage('ERROR! Group sizes error.'); goto cleanup; end; semean := semean - ((GrandMean * GrandMean) / NoCases); semean := semean / (NoCases - 1); semean := sqrt(semean); GrandSD := semean; semean := semean / sqrt(NoCases); GrandMean := GrandMean / NoCases; GrandSigma := GrandSigma / range; D3Value := D3[grpsize-1]; D4Value := D4[grpsize-1]; C4 := sqrt(2.0 / (grpsize - 1)); gamma := exp(gammln(grpsize / 2.0)); C4 := C4 * gamma; gamma := exp(gammln((grpsize-1) / 2.0)); C4 := C4 / gamma; B := GrandSigma * sqrt(1.0 - (C4 * C4)) / C4; UCL := GrandSigma + (3.0 * B); LCL := GrandSigma - (3.0 * B); if (LCL < 0.0) then LCL := 0.0; // printed results OutPutFrm.RichEdit.Lines.Add('X Bar Chart Results'); OutPutFrm.RichEdit.Lines.Add(''); OutPutFrm.RichEdit.Lines.Add('Group Size Mean Std.Dev.'); OutPutFrm.RichEdit.Lines.Add('_____ ____ _________ ________'); for i := 0 to range-1 do begin outline := format(' %3d %3d %8.2f %8.2f', [i+1,count[i],means[i], stddev[i]]); OutPutFrm.RichEdit.Lines.Add(outline); end; outline := format('Grand Mean = %8.2f, Std.Dev. = %8.3f, Standard Error of Mean = %8.2f', [GrandMean, GrandSD, semean]); OutPutFrm.RichEdit.Lines.Add(outline); outline := format('Mean Sigma = %8.2f',[GrandSigma]); OutPutFrm.RichEdit.Lines.Add(outline); outline := format('Lower Control Limit = %8.3f, Upper Control Limit = %8.3f', [LCL, UCL]); OutPutfrm.RichEdit.Lines.Add(outline); OutPutFrm.ShowModal; // show graph PlotMeans(stddev,range,UCL,LCL,GrandSigma,TargetSpec, LowerSpec, UpperSpec, self); cleanup: stddev := nil; count := nil; means := nil; end; procedure TSigmaChartFrm.PlotMeans(var means: DblDyneVec; NoGrps: integer; UCL, LCL, GrandMean: double; TargetSpec, LowerSpec, UpperSpec: double; Sender: TObject); var i, xpos, ypos, hleft, hright, vtop, vbottom, imagewide : integer; vhi, hwide, offset, strhi : integer; imagehi, maxval, minval, valincr, Yvalue : double; Title : string; begin maxval := -10000.0; minval := 10000.0; for i := 0 to NoGrps-1 do begin if means[i] > maxval then maxval := means[i]; if means[i] < minval then minval := means[i]; end; if UCL > maxval then maxval := UCL; if LCL < minval then minval := LCL; BlankFrm.Image1.Canvas.Clear; BlankFrm.Show; Title := 'SIGMA CHART FOR : ' + OS3MainFrm.FileNameEdit.Text; BlankFrm.Caption := Title; imagewide := BlankFrm.Width; imagehi := BlankFrm.Height; vtop := 20; vbottom := round(imagehi) - 80; vhi := vbottom - vtop; hleft := 100; hright := imagewide - 80; hwide := hright - hleft; BlankFrm.Image1.Canvas.Pen.Color := clBlack; BlankFrm.Image1.Canvas.Brush.Color := clWhite; // Draw chart border BlankFrm.Image1.Canvas.Rectangle(hleft,vtop-10,hleft+hwide,vtop+vhi+10); // draw Grand Mean ypos := round(vhi * ( (maxval - GrandMean) / (maxval - minval))); ypos := ypos + vtop; xpos := hleft; BlankFrm.Image1.Canvas.MoveTo(xpos,ypos); xpos := hright; BlankFrm.Image1.Canvas.Pen.Color := clRed; BlankFrm.Image1.Canvas.LineTo(xpos,ypos); Title := 'MEAN'; strhi := BlankFrm.Image1.Canvas.TextHeight(Title); ypos := ypos - strhi div 2; BlankFrm.Image1.Canvas.Brush.Color := clLtGray; BlankFrm.Image1.Canvas.TextOut(xpos,ypos,Title); // draw horizontal axis BlankFrm.Image1.Canvas.MoveTo(hleft,vbottom + 20); BlankFrm.Image1.Canvas.LineTo(hright,vbottom + 20); for i := 1 to NoGrps do begin ypos := vbottom + 10; xpos := round((hwide / NoGrps)* i + hleft); BlankFrm.Image1.Canvas.MoveTo(xpos,ypos); ypos := ypos + 10; BlankFrm.Image1.Canvas.LineTo(xpos,ypos); Title := format('%d',[i]); offset := BlankFrm.Image1.Canvas.TextWidth(Title) div 2; strhi := BlankFrm.Image1.Canvas.TextHeight(Title); xpos := xpos - offset; ypos := ypos + strhi; BlankFrm.Image1.Canvas.Pen.Color := clBlack; BlankFrm.Image1.Canvas.TextOut(xpos,ypos,Title); xpos := 10; BlankFrm.Image1.Canvas.TextOut(xpos,ypos,'GROUPS:'); end; // Draw vertical axis valincr := (maxval - minval) / 10.0; for i := 1 to 11 do begin Title := format('%8.2f',[maxval - ((i-1)*valincr)]); strhi := BlankFrm.Image1.Canvas.TextHeight(Title); xpos := 10; Yvalue := maxval - (valincr * (i-1)); ypos := round(vhi * ( (maxval - Yvalue) / (maxval - minval))); ypos := ypos + vtop - strhi div 2; BlankFrm.Image1.Canvas.TextOut(xpos,ypos,Title); end; // draw lines for means of the groups ypos := round(vhi * ( (maxval - means[0]) / (maxval - minval))); ypos := ypos + vtop; xpos := round((hwide / NoGrps) + hleft); BlankFrm.Image1.Canvas.MoveTo(xpos,ypos); BlankFrm.Image1.Canvas.Pen.Color := clBlack; for i := 2 to NoGrps do begin ypos := round(vhi * ( (maxval - means[i-1]) / (maxval - minval))); ypos := ypos + vtop; xpos := round((hwide / NoGrps)* i + hleft); BlankFrm.Image1.Canvas.LineTo(xpos,ypos); end; // Draw upper and lower confidence intervals ypos := round(vhi * ( (maxval - UCL) / (maxval - minval))); ypos := ypos + vtop; xpos := hleft; BlankFrm.Image1.Canvas.MoveTo(xpos,ypos); xpos := hright; BlankFrm.Image1.Canvas.Pen.Color := clRed; BlankFrm.Image1.Canvas.LineTo(xpos,ypos); Title := 'UCL'; strhi := BlankFrm.Image1.Canvas.TextHeight(Title); ypos := ypos - strhi div 2; BlankFrm.Image1.Canvas.TextOut(xpos,ypos,Title); ypos := round(vhi * ( (maxval - LCL) / (maxval - minval))); ypos := ypos + vtop; xpos := hleft; BlankFrm.Image1.Canvas.MoveTo(xpos,ypos); xpos := hright; BlankFrm.Image1.Canvas.Pen.Color := clRed; BlankFrm.Image1.Canvas.LineTo(xpos,ypos); Title := 'LCL'; strhi := BlankFrm.Image1.Canvas.TextHeight(Title); ypos := ypos - strhi div 2; BlankFrm.Image1.Canvas.TextOut(xpos,ypos,Title); end; initialization {$I sigmachartunit.lrs} end.